Fellas...
1st Thanks for the help! Just saved me another $20ea!! :thumbup:
Well here's what you need to do it right:
The Biggest help I found was: THE MORE HEAT THE BETTER!!!
Removal:
-Heat up the outside bushing sleeve (the frame section not the bushing itself)
-As you add heat the rubber in the bushing will start to melt. (This is good....ADD MORE HEAT!) Make sure that if you didn't take off the frame crossmember that you heat the back of the sleve through the little hole in the frame.
-The trick here is to get enough rubber out of the way that you can drive the inner bushing section far enough in so your 1-1/4 bushing driver (Harbor Freight) will contact the outer metal bushing section without gouging the sleeve! ->
-Now take your 3-5 lb sledge and whack the F#&* out of it! It will take time, muscle, and Patience....(the ones I was taking out were only in for 3mos!!!....Not to mention 30 Years!!)
-Add MORE heat to the frame as you go....whacking and making sure that you don't gouge the sleve....(oops...repeating myself.... :blink:)
-It will come out eventually......Make sure you burn and clean the inside of the sleeve before you go for replacement....and...KEEP IT HOT!!!
Replacement: (here's where I played "The Flash"!!!:cool:)
-Take you brand new bushing out of the freezer (YEP! Heat expands...cold contracts!!!)
-Slop the bushing with Assembly Lube (someone else suggested crisco...???)
-Hand set the bushing on the sleeve so it will go in straight
-Take your SOFT 2x4 and the sledge you used earlier and drive it in!
(Now if it was only that easy!!!?????)
-You will probably only get it in 1/2 way until the bushing starts heating up...NO Problem I Say!!!!
-Now take you trusty Crafstman 28mm 1/2 drive socket ( I used a Japanese KTZ 28mm because it had a flatter surface on the open side, but the Crafstman will work) and CAREFULLY drive the bushing in the rest of the way by striking the socket on the outer section of the bushing with your sledge....(you DON'T need as much force as you think!!!! Just nice deliberate strikes - maybe just over a tap -)
-The key in the last step is to NOT strike the inner / rubber section of the bearing with ANYTHING! (the soft wood didn't do any damage...)
-Drive it until it is set equally on both sides and you are done!!!! :)
The Final Result: