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How to make door panels out of lexan


Cleopatra Jones

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I mean did you ease the sharp corners (edges) of the lexan so that it's not a hard edge when you wrap with vinyl, either with a quarter-round/roundover router bit or by sanding? :)  Seems like you would want to, otherwise you get a very sharp edge that could be more likely to wear or cut through the vinyl

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I had to file down the door clip holes some. Just the part where the clip slides into the smaller hole. Tomorrow I plan on putting the vinyl on the new panels. I think I'm just going to use the felt that's on there. Going for it! Stay tuned....

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