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l20b keeps breaking fan belt


hvyd

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Again sorry for the lack of any update. I finally got to start chasing some wiring. Figured out if I unplug ignition relay draw noise on alternator goes away but it also stops charging. Ignition relay has four wires. 1 black and 3 black with white stipe. Black is ground. After tracing black w/ white striped wires 1 goes to coil. 1 goes to fuse block 1 goes to an electric fuel pump that is nonexistent. Changed coil, no difference. Changed ignition switch, no difference. Only thing I have not done is chased wires to where fuel pump should be. Also I might add 1 of the BW wires feeds multiple things in the cab

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The problem is I've been lending it to my nephew. So, to me out of nowhere this issue arises. Replaced alt and water pump same day. Belt squeals and starts smoking. Then shortly afterward breaks. I've had this setup on for years with no issues until 2 days ago. Water pump felt a bit stiff when spinning it so I replaced it thinking that was the problem. Replaced alternator first because voltage at idle was 12.6 ish and when I spun it there was an audible squeak. Alternator is new not a reman. Water pump is new not a reman. All the belts were for the datsun. Even bought a belt that was slightly wider then what was called for.

 

 

Lol. Thanx Mike. OK, I've kinda narrowed it down to a huge draw on the alternator. While all wiring g is attached to alternator can here very audible wheering sound. When unplug negative on battery sound becomes less, unplug Harness to side of alternator it goes away completely. By doing that no more output on alt. I think what's happening is alt is becoming overworked getting hot and seizing causing belt to break. Have also changed batteries just for my own sanity.

 

 

Under load alt is noisy like a load on it. Had battery tested load checked fine. 12.7 volts no load. Any rate battery is fine, even tried another battery that is new same situation. Saturn alt has a serpentine style pulley, I've put my belt pulley on it. Changed water pump pulley. Some how it's either a bad alt that I replaced alt on truck with or out of the blue my truck has developed an electrical issue causing an over draw on alt when running. Unplug battery load lessons on alt but it still is putting out 14.6v at output lug on alt. Unplug Harness and load sound goes away no more power output. Negative off battery,unplug Harness truck dies. Somewhere there is something in the truck that just developed and is overwhelming alt making it drag hard on belt over a few miles it smokes belt and snap.

 

 

Why the wider belt?

 

Go back to a normal belt, maybe?

And make sure it's tight this time.

 

Only two physical things I can see that are not answered are...

 

1/ You say alt (and water pump) was replaced but was this before or after the belt began to smoke and break???

 

2/ You say a wider belt was put on. Flatcat's suggestion of a 'normal' belt should be tried.

 

 

In my opinion the alternator cannot belt slip just from a heavy load from charging. At maximum charge... 100 amps at 14 volts is 1,400 watts or 1.87 horse power. Assuming correctly, that nothing is 100% efficient lets say it 200% out, that's way under 4 horse power load on that belt. That's nothing. The alternator would have to seize to smoke the belt or the belt is wrong width?

 

In perspective I have started a frozen engine with the water pump completely stopped with ice. The belt slipped and did smoke and was screeching.

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So I changed alternator this morning again with another brand new one. The noise has been greatly reduced but still somewhat audible. Water pump and pulley were changed after belt began breaking. Stock size belt was what I originally replaced with than tried larger belt after 4 or 5 broken stock size belts.

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Only two physical things I can see that are not answered are...

 

1/ You say alt (and water pump) was replaced but was this before or after the belt began to smoke and break???

 

2/ You say a wider belt was put on. Flatcat's suggestion of a 'normal' belt should be tried.

 

 

In my opinion the alternator cannot belt slip just from a heavy load from charging. At maximum charge... 100 amps at 14 volts is 1,400 watts or 1.87 horse power. Assuming correctly, that nothing is 100% efficient lets say it 200% out, that's way under 4 horse power load on that belt. That's nothing. The alternator would have to seize to smoke the belt or the belt is wrong width?

 

In perspective I have started a frozen engine with the water pump completely stopped with ice. The belt slipped and did smoke and was screeching.

 

 

As title says. I've replaced alternator and water pump. Running Saturn 90 amp alt. Pulleys are clean and spin straight. I'm at a loss. Any help would be great. Even found a slightly wider belt .

If you had said that after replacing the alternator the belt began breaking this could have been solved on the first page. Your title says breaking belts, but first post infers that you replaced alternator and the pump. Oh well....

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