Jump to content

Converting Z series 5 speed to L series 5 speed


Recommended Posts

Have 720 2wd 5 speed but need it to fit an L series engine. The solution is to simply swap the L series bolt pattern front case onto the Z series 5 speed. It should be about a dozen 12mm bolts, snap ring pliers and a dab of sealer. Should be...

 

85%20720%20five%20speed%20002.jpg

 

Pulled it out of storage and using a spare clutch disc I spun the gears over in first gear and 3.3 turns in for one turn out IDs this as a mid ratio 5 speed. I was afraid it might be a wide ratio with 3.592 turns.

 

85%20720%20five%20speed%20004.jpg

 

Magnetic oil bung clean.

 

 

85%20720%20five%20speed%20003.jpg

 

Remove cover plate bolts and

 

 

85%20720%20five%20speed%20005.jpg

 

 

...give the clutch arm pivot a smack to dislodge it.

 

 

85%20720%20five%20speed%20007.jpg

 

Cover off. This seals in the oil around the mainshaft input and the countershaft bearings.

 

 

85%20720%20five%20speed%20006.jpg

 

Bearings look ok but be sure to recover (and save) the thrust washer or select fit shim on the counter bearing...

 

85%20720%20five%20speed%20009.jpg

 

 

Next remove the snap ring and save it.

 

85%20720%20five%20speed%20010.jpg

 

85%20720%20five%20speed%20011.jpg

 

The snap ring fits on a groove in the mainshaft bearing and must be removed in order to separate the case from the adapter plate.

 

Ready to remove the front case. Just hammer forward on the front and case begins to separate from the back....

 

85%20720%20five%20speed%20012.jpg

 

85%20720%20five%20speed%20013.jpg

Link to comment
  • Replies 14
  • Created
  • Last Reply

Top Posters In This Topic

Top Posters In This Topic

The bearings sink out of sight as the case slides forward and off

 

85%20720%20five%20speed%20014.jpg

 

85%20720%20five%20speed%20015.jpg

 

And now I notice a glitch in the plan. I got this 720 5 speed in trade and assumed it a common older one with the smaller 56mm counter bearing. The 56mm bearing was used on all '72 and up 4 speeds and '77 and up 5 speeds. Very common. This transmission must be an '85 (or '86) when they were replaced with a larger stronger 62mm bearing. The problem is that all L series cases will have the smaller hole and this bearing won't fit!

 

This is the L series case I plan to use.

85%20720%20five%20speed%20016.jpg

 

 

This is the Z series case that has the larger bearing.

85%20720%20five%20speed%20017.jpg

 

 

If there were time I would have the case milled out to accept the better larger bearing so the only thing to do is buy a smaller 56mm bearing take the 62mm one off and swap it on.

 

85%20720%20five%20speed%20020.jpg

 

85%20720%20five%20speed%20021.jpg

 

 

62mm bearing off. Will get new one ASAP and continue this when assembling.

Link to comment

Yeah. Or Hondabond which is probably a rose by another name.

Yamabond, Kawibond...

 

It's Threebond 1211. It can be found at most motorcycle shops. That stuff is excellent, but expensive. We ran a motor on the dyno once for about 15 minutes before I realized there were no bolts holding the intake on, only Threebond. It was a race motor with no gasket.

 

I usually use high temp grey RTV or black "Right Stuff".

Link to comment

Don't you need to open up one of the shift rod holes in the L Bell? Or is that only in going from a KA Type "C" trans to L?

 

Only the 71C and the very late 71B has the larger 16mm 1st/2nd shift rod. I have an '85 CA18ET 5 speed and it is almost a 71C inside. Gears are wider, synchros are way different, 62mm counter bearing and larger 16mm shift rod. The vast majority of 71B are 15mm rods.

 

Pretty sure this 5 speed has the smaller 15 mm rods but it's simple enough to drill the hole out.

 

Where's the L case and the 56mm bearing from that trans? Why wait?

 

This is because the front case I've had probably for 15 years. It was in my '78 620 when the trans started jumping out of gear and I scrapped it. It's been sitting there just waiting for today.

Link to comment

It was a CA18ET. They were only 135 horse. As I said the gears are wider and it has the 71C type synchros, larger shift rod and massive shift forks and the larger 62mm counter bearing. It's 'almost' a 71C

 

Here it is...

620CAFS5W71B85turbo200sx017Large.jpg

Link to comment

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
×
×
  • Create New...

Important Information

By using this site, you agree to our Terms of Use.