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Restoration of my new '78 620


620z

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Starting the restoration of my new '78. It is a low mileage, unmolested 620 and I will keep it that way with the exception of lowering it 3" all the way around. 
The truck is originally from California and still has all the smog equipment. Only ever buying Florida 620's, this is going to be a learning experience. I am so
glad that Florida doesn't have emission inspection! I am going to leave the emissions equipment in place to keep it stock.
 
The first task to get the truck running correctly. Some of this project I will do myself and other parts will be subbed out to friends like the paint and body work. The only real critical mechanical problem is a leaking water pump and issues with the carburetor. So to eliminate any guess work, I sprung for a new, re-manufactured carburetor and a new water pump.
 
The new carburetor arrived today but the water pump is not coming till maybe Tuesday.  

 

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Here is the engine bay. Fairly good condition.

 

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Pulled the air-cleaner to get a good look at the original carburetor. Since it is the orginal, I will keep this

carb and rebuild it but that will be for late next year. 

 

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The new carburetor arrived today, very nice to see. Stayed with the stock re-manufactured carb.  I am going 

to stay as close to original as possible on this project. 

 

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Try your local Nissan dealer.  Unless they have hired a really stupid counter person, you just might find a water pump rebuild, or at the least a shaft seal assembly, that meets your model and year pump window!  Most water pump leak problems involve the shaft seal.  By the way, you just might find out that the complete water pump rebuild kit costs less than the shaft seal and housing replacement front and back seals priced individually.  Why, because we stupid farts keep ordering piece parts instead of complete water pump rebuild kits!  Might even be on "clearance" at the dealer or Rock Auto?

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Starting the restoration of my new '78. It is a low mileage, unmolested 620 and I will keep it that way with the exception of lowering it 3" all the way around. 
The truck is originally from California and still has all the smog equipment. Only ever buying Florida 620's, this is going to be a learning experience. I am so
glad that Florida doesn't have emission inspection! I am going to leave the emissions equipment in place to keep it stock.
 
 

The new carburetor arrived today, very nice to see. Stayed with the stock re-manufactured carb.  I am going 

to stay as close to original as possible on this project. 

 

15252990080_134a195711_z.jpg8

 

you should know, this is NOT a stock 78 620 emissions equipment carb replacement. It's missing a few of the emission tubes where hoses connect. Compare it with your stock carb. 

 

Just curious, why you going to repaint when maybe all the paint needs is a good rubbing. It's only stock once.  

 

 

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Sorry, let me explain. Yes this carb is not Cali emmisions. I will rebuild rebuild the OEM carb but for now it will be stored. I am leaving the emissions equipment in place but it will not be used. Don't need it in Florida. The paint is in good shape but there are issues. Also issues with the body that need to be mitigated such as surface rust and dents and dings. While it won't be the original paint, it will be the original paint color. 

 

15252990340_4ea8de4fc8_z.jpg[url=https://flic.kr/p/peRyC5]

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Sorry, let me explain. Yes this carb is not Cali emmisions. I will rebuild rebuild the OEM carb but for now it will be stored. I am leaving the emissions equipment in place but it will not be used. Don't need it in Florida.

 

So much easier to do nothing with the emissions equipment than to go messing with it. You are not going to get better performance or mileage from this and there's the real chance that you will cause problems. The emissions equipment back then did very little to reduce pollution when driving at wide open throttle so performance isn't affected.

 

That carb will not connect up to your emissions connections and I grantee you will be posting asking how to get your truck running right. I don't see why you are replacing it in the first place. Just drive it.

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Oh, ye of little faith KR. :)   I do understand what your saying (for most people I would agree) but the carb needed a complete rebuild. As it was, the truck was not drivable at all. I weighed the options and re-manufactured was the best option given my current schedule and goals. 

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Ok so when I am wrong I have to admit I was wrong and of course KR was right. I will get back to that in a minute.

So I swapped the water pump, thermostat, all belts and hoses, new coolant, everything was good.

Swapped the cap & rotor, plug wires, new NGK's, fuel filter, air filter .. cruising right along.

Swapped in the new carb and like KR said, the nightmare began.

 

Could not for the life of me get it to run right, chasing vacuum leaks and idol issues not to 

mention the hard starting. Ego said, you can do it but finally I broke down. Limped the truck up an ole' timers shop in 

town. After complimenting me on the truck, he fiddled for a few minutes under the hood and gave me "that" look. 

I have seen that look before but it's been quite a few years since my dad gave me the "what the hell were you thinking" look. 

He asked me if I had the original carb, which I did. He said leave the truck and it will be ready in a few days. 

Today he called and I picked up the truck. OEM carb is back on and running good. All the smog equipment is back to functioning

properly. Luckily he had a buyer for the carb I had bought as a replacement. Only lost about $25 bucks on the deal which is fine by me. 

 

 

Lesson learned, time for dinner :)

 

 

 

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